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How To Understand The Holley 4180

In 1983-'85, The 5.0L HO Mustangs Came With A Holley Four-Barrel That's Different Than The Typical Holley Performance Carburetor
By Jim Smart
Photography by Jim Smart
Holley 4180 Holley 4180
Holley 4180 Four Barrel Holley
Although we associate the... 
   
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Holley 4180 Four Barrel Holley
Although we associate the 5.0L High Output V-8 with Sequential Electronic Fuel Injection, during 1983-'85 the engine had four-barrel Holley carburetion. Beneath the dual snorkel air cleaner is an emissions-friendly, Holley-engineered four-barrel carburetor.
Holley 4180 Remanufactured Holley 4180
This is a remanufactured Holley... 
   
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Holley 4180 Remanufactured Holley 4180
This is a remanufactured Holley 4180 on the 5.0L High Output V-8 in an '85 Mustang GT. There are variations between '83 and '85 centered mostly around emissions and performance improvements. The '85 49-state and '84-'85 California emissions version of the 4180 has a vacuum choke pull-off diaphragm that reduces emissions during cold start operation.
Holley 4180 Emissions Hose
Don't let the 4180's hoses... 
   
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Holley 4180 Emissions Hose
Don't let the 4180's hoses and connections intimidate you. Each has an easy-to-understand purpose. Shown here is an evaporative emissions hose to the secondary fuel bowl, which keeps fuel vapors from escaping to the atmosphere. Below the secondary fuel bowl is the exhaust recirculation (EGR) valve. A sticking EGR valve will cause poor idle quality or stalling because manifold vacuum is what operates this valve during deceleration. The valve allows exhaust gasses to pass from the exhaust side back to the intake manifold. If the valve sticks in the "recirculation" position, it creates a vacuum leak and poor performance.
Holley 4180 Idle Solenoid
This is the fast idle solenoid,... 
   
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Holley 4180 Idle Solenoid
This is the fast idle solenoid, which is energized when the air conditioning compressor is engaged. When the A/C is on, it bumps up the idle up to prevent stalling. There's also a compressor cutout switch, which opens the compressor clutch circuit at wide-open throttle to both protect the compressor and remove the load from the engine. This solenoid/switch combo is very hard to come by today.
Holley 4180 Spacer Gasket
Poor operation isn't always... 
   
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Holley 4180 Spacer Gasket
Poor operation isn't always the carburetor. Rough idle can be caused by a leaking carburetor base or spacer gasket, a sticking EGR valve, or leaking vacuum hoses. Don't give in to the temptation of removing the spacer and EGR valve. You should be environmentally responsible and aim for the cleanest exhaust possible. Keep the EGR valve shaft dressed with a high-temp penetrating lubricant every time you do an oil change for smooth operation. Replace the EGR valve whenever it sticks or the diaphragm fails.
Holley 4180 1983 Holley 4180
The '83 Holley 4180 is basically... 
   
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Holley 4180 1983 Holley 4180
The '83 Holley 4180 is basically the same as '84-'85 with minor calibration and connection differences. What makes it different than a conventional Holley is the anti-tamper logic. Absent are the idle air mixture screws in the primary metering block like we see with 4150/4160/1850 Holley carburetors. They were relocated to the base plate and sealed with lead to prevent tampering. The good news was evaporative emissions from both fuel bowls, electric choke, and fast idle solenoid for air conditioning use (not seen here).
Holley 4180 Motorcraft Tags
Holley 4180 carburetors are... 
   
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Holley 4180 Motorcraft Tags
Holley 4180 carburetors are identified by Motorcraft tags, although many have been removed and discarded during a rebuild.
Holley 4180 Part Number
Identification is also possible... 
   
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Holley 4180 Part Number
Identification is also possible via Ford part numbers and the Holley list number stamped into the air horn. Part numbers should read E3ZE for '83, E4ZE for '84, and E5ZE for '85. If you have an E4ZE with the choke pull-off diaphragm, you've found a California emissions '84 carburetor. There will be variations depending on when your Mustang was built and where it was delivered new.

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