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Engine Swap Guide - Heavy RotationEasy guide for efficient engine swapping. From the June, 2012 issue of 5.0 Mustang & Super Fords By KJ Jones Photography by Logan Motorsports
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Freshening the appearance... Freshening the appearance of a Mustang's gnarly, mileage-ravaged engine compartment is strongly recommended when you're performing an engine swap. While the engine is out, enhancing a bay with Scott Rod Fabrication's sheetmetal finishing panels, or even updating the compartment with something as simple as rattle-can spray paint, makes a big difference once the engine is in place. Latemodel Restoration Supply now offers inner fender aprons with no holes in them at all for a super sano look. For a great many years now, our primary business has been to inform you about the latest appearance and perforamnce mods for Mustangs. Yes, we understand there are some virtues in keeping things factory stock. However the staff here at 5.0&SF really is all about the upgrades; especially those that center on the action that takes place beneath a Pony's hood. As the cover announces, engine swaps are the theme of this month's issue. And, as veteran readers know, swaps are a popular topic we've covered with stories ranging from providing details on replacing four-cylinder and V-6 engines in Fox Mustangs with 302s, 351Ws and even big-block 460s. The same type of focus also has been given to modular-engine exchanges, as rotating those bullets among the various Pony platforms is just as popular. While there are tons of viable swaps that can be pulled off, we're looking at some of today's popular trade concepts in this report; of which many are centered on Ford's modular engines. Leading off our rundown is the latest craze; transplanting a Coyote 5.0 engine. This swap by far is the hottest of its kind right now. As a matter of fact, installing the new '11-'13 5.0 in other 'Stangs and Fords is so hot, the NMRA has even added a Coyote-only eliminator to its heads-up drag-race lineup for 2012. This speaks volumes to the general optimism about the modular 5.0's future. Of course, the tried-and-true pushrod swaps (four-cylinder-to-5.0, 5.0-to-351W or 460) will never be forgotten, as they were ground-breaking advancements in Mustang technology years ago; a swatch of the proverbial fabric from which modifying late-model 'Stangs was made. We've covered details on those engine transfers and others ("Pop Swaps
," Nov. '06; "Trade Secrets," Nov. '07), and suggest you consult our website for refresher info. Again, a majority of the engine exchanges being performed today involve modular powerplants, and the supporting equipment and thought that's required for completing the task. As you'll see while reading through the following photos and captions, highlights in this report are focused primarily on the hot mod-motor swaps. Limited space in the magazine unfortunately prevents us from providing every granule of information on every swap. However the overviews presented here definitely will give you a good awareness of how cool and do-able a radical engine swap can be. Horse Sense: There's no denying today's underhood action is the most exciting since Ford hit us in the head with supercharged Condor 5.4-liter engines, which power '07-'12 Shelby GT500s. By all rights, V-8s definitely are the cornerstones of late-model, fuel-injected Mustangs. And as such, we really dig it when we see 'Stangbangers put 4.6-, 5.0-, 5.4-, and 5.8-liter powerplants, in Mustangs that Ford never intended.  The Hydraboost master cylinder...  The Hydraboost master cylinder (found on '96-newer Mustangs) is a must-have component for Four-Valve modular swaps in '79-'93 Ponies. The engines' wide dimensions create a direct conflict with the OEM vacuum-powered brake boosters found on Foxes, so it's important to source one of these for any 4.6-, 5.0-, 5.4-liter Four-Valve swaps you're planning.  While we talk more about a...  While we talk more about a cool 4.6-liter Three-Vave/'96-'04 swap elsewhere in this article, we want to point out how simple Ford Racing has made installing any of its '05-'13 crate modulars in older 'Stangs. This is the Three-Valve Engine Control Pack (PN M-6017-463V $1,699), which includes everything needed (computer, harness, electronic/drive-by-wire throttle pedal assembly, cold air intake, thermostat assembly, electrical distribution box, mass air, oxygen sensors, OBD-II diagnostic port, and more) to get the Three-Valve bullet running in just about any Ford. It's important to note that these packages require using a return-style fuel system and are specific to engines they support ('05-'10 Three-Valve 4.6, '07-'09 GT500 5.4, and '11-'13 5.0 Coyote/RoadRunner engines).  We're receiving updates about...  We're receiving updates about Coyote 5.0 swaps from Mustang builders and tuners all over the country. While some Coyote 'Stangs are being put together for street fun, some Ponies, like Joe Guertin's super-clean (still has original paint) '85 coupe being prepared by Chet Caminita (center) and his team from CRE Performance, are purpose-built for NMRA's new Coyote Stock class, which is being presented by 5.0 Mustang & Super Fords. Installing a Coyote 5.0-Liter, DOHC engine in any late-model Mustang is, without question, the hottest engine swap in our hobby right now. As we anticipated it would, the Fox-body/SN-95 transplant became an instant favorite, which was made possible by Ford Racing Performance Parts offering Coyote engines and all their necessary wiring as affordable, turnkey/plug-and-play packages. The coming together of Coyotes and lightweight '79-'95 Mustangs creates instant driving fun, based on a power-to-weight ratio that teeters on ridiculous (before hop-up mods on the new 5.0 even occur), and the overall coolness of seeing a modern-day 5.0 engine in a Pony that once had swagger with a pushrod versions of the 5.0. Initial efforts at mating old with new, pioneered by Mustang shops such as Kurgan Motorsports in Georgia, Christian France of High Flow Fuel in Southern California, and LaMotta Performance (owner Jake LaMotta spearheaded the Coyote swap in Associate Editor Mike Johnson's '94 Cobra) in Florida, were fraught with nuances that are part of exploring new territory in late-model Mustang technology. Such pieces as K-members and power-steering brackets, as well as interfacing with the factory wiring system, all needed sciencing out. One thing we learned the crate engine does not include, is an engine plate (block protector), so remember to purchase one through your Ford dealer before going to install the engine.  While we talk more about a...  While we talk more about a cool 4.6-liter Three-Vave/'96-'04 swap elsewhere in this article, we want to point out how simple Ford Racing has made installing any of its '05-'13 crate modulars in older 'Stangs. This is the Three-Valve Engine Control Pack (PN M-6017-463V $1,699), which includes everything needed (computer, harness, electronic/drive-by-wire throttle pedal assembly, cold air intake, thermostat assembly, electrical distribution box, mass air, oxygen sensors, OBD-II diagnostic port, and more) to get the Three-Valve bullet running in just about any Ford. It's important to note that these packages require using a return-style fuel system and are specific to engines they support ('05-'10 Three-Valve 4.6, '07-'09 GT500 5.4, and '11-'13 5.0 Coyote/RoadRunner engines).  Taking into account the bad...  Taking into account the bad rap that '94-'95 Mustangs get for being too challenging/not-worth-the-effort to modify, Associate Editor, Mike Johnson, put his personal, daily driven '94 Cobra on the line for our official foray into the world of Coyote swaps. Thanks to Jake LaMotta, Mike's once-timid Pony now sports this brand-new 5.0 (PN M-6007-M50; $6,999), which features a lightweight aluminum block, forged-steel crankshaft and rods, cast- aluminum pistons, 11.0:1 compression, aluminum DOHC cylinder heads, a composite intake manifold and twin independent variable intake/exhaust camshaft timing (TiVCT), which together help this beast make 412 horsepower and 390 lb-ft of torque. The 5.0 Coyote engine was the main subject of our Mar. '10 issue (" Coyote Beautiful" p. 62).  This is the Ford Racing Performance...  This is the Ford Racing Performance Parts alternator kit that is needed for Coyote installs (PN M-8600-M50BALT; $244.95). The package includes a big-pulley Boss 302 alternator, and a cool, one-way clutch (tensioner) that helps helps keep the belt in place during high-rev shifts with any of the FRPP 5.0-Liter 4V Ti-VCT crate engines Coyote, RoadRunner (Boss 302).  Some Coyote/Fox-body projects...  Some Coyote/Fox-body projects may require adding a small spacer plate between the K-member and engine mount, as CRE Performance does, to create sufficient clearance for the oil pan. Clearance is typically 0.020-0.030 inch when spacers are not used.  In Mike's reports on installing...  In Mike's reports on installing Coyotes in SN-95 'Stangs, we learned that Maximum Motorsports' '96-'04 Mustang tubular K-member, modular engine mounts and front-end components (A-arms, coilovers and caster/camber plates) are bolt-in, chassis/suspension pieces that get the job done. UPR Products also offers a stout front-suspension package that is popular with Coyote-Fox/SN-95 builders.  One of the biggest initial...  One of the biggest initial challenges for installing Coyote engines in street '79-'05 Mustangs is including power steering, as the accessory in '11-up 'Stangs is controlled electronically, without using a pump or belt. To remedy the problem, Ford Racing Performance Parts has developed a bracket (PN M-8511-M50BR; $286.95) that allows a '05-'10 Mustang power-steering pump to be mounted to new 5.0-liter engines, as a replacement for an old-school 5.0's factory A/C compressor.
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