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Procharger Supercharger Test: Beyond Bolt-On

Two Valve Blower Test Dual Channel Pyrometer
We used this calibrated, dual-channel... 
   
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Two Valve Blower Test Dual Channel Pyrometer
We used this calibrated, dual-channel pyrometer to keep an eye on the differences in temperatures during our hour-long cruise. Various driving conditions were simulated-moderate traffic, open freeway, aggressive speed blasts, city streets-and we saw that oil inside the self-contained blower (top figure) never reached or surpassed the temperature of the engine oil (bottom figure). The low figures represent the warm-up phase of our test [Tech Editor KJ Jones hasn't quite mastered being able to drive and take photos at the same time.-Ed.].
Two Valve Blower Test Polished Supercharger
For our final tests and tuning,... 
   
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Two Valve Blower Test Polished Supercharger
For our final tests and tuning, we replaced the satin-finish, test supercharger with a high-beam, polished version of the P-1SC. The throttle body/plenum combination adds to the bling quite nicely.
Two Valve Blower Test The Diablosport Mafia
DiabloSport's MAFia unit (PN... 
   
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Two Valve Blower Test The Diablosport Mafia
DiabloSport's MAFia unit (PN F7373; $179.00) was employed to help us dial-in a great tune for our blown '02. This device basically allows us to control the mass airflow meter by recalibrating its voltage as rpm increases. Dorian locks the MAFia on setting No. 2, which rescales the mass air meter and allows it to let 32 percent more air pass through the meter before pegging it at 5 volts. For example, prior to installing the MAFia, we saw the MAF get pegged (4.9V) at 5,300 rpm. But during one of our final dyno pulls after installing the MAFia and calibrating to the No. 2 setting), we recorded 4.7 volts at 6,000 rpm (redline).
Two Valve Blower Test Writting A Custom Tune
Saul "The Surgeon" Gutierrez... 
   
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Two Valve Blower Test Writting A Custom Tune
Saul "The Surgeon" Gutierrez is Extreme Automotive's resident dyno tuner. Saul specializes in writing and editing custom tunes using DiabloSport's Chipmaster Revolution software, and he was confident we would see impressive power and torque figures at the end of the day.
Two Valve Blower Test Installing The Tune
Once the tune is created and... 
   
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Two Valve Blower Test Installing The Tune
Once the tune is created and modified, it is transferred into the EEC V via the Predator, which is a handheld device that facilitates the uploading and downloading of tune-up programs.
Two Valve Blower Test Inside
It's also capable of monitoring... 
   
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Two Valve Blower Test Inside
It's also capable of monitoring various engine functions, such as temperature and mass air voltage, while dyno testing a 'Stang. Custom tuning involves a lot of back-and-forth between the PC workstation and the vehicle on the dyno. So saddle up for a long day of trial and error-you'll quickly learn how valuable that time is when you start to see the performance improvements.
Two Valve Blower Test Air Fuel Gauge
This new XD-1 air/fuel gauge... 
   
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Two Valve Blower Test Air Fuel Gauge
This new XD-1 air/fuel gauge from Innovate Motorsports (PN 3763; $299.99) proved to be an extremely valuable tool during our dyno tuning. We used the gauge in conjunction with Innovate's LM-1 air/fuel-ratio meter, but it also works with the LC-1 Lambda cable, a stand-alone wideband controller (PN 3769; $199.99), we saw at SEMA last year. Clear, digital, at-a-glance readings of the actual ratios-as they rose and fell-helped Saul determine which way to go with the tune. This 14.7:1 reading represents the stoichiometric air/fuel ratio, or the chemically exact amount of oxygen atoms necessary to completely burn fuel in an air/fuel mixture, under zero-load conditions at idle. Some tuners like to think of this as optimal fuel burn. When the reading on the gauge is higher, the air/fuel mixture is considered lean. A number less than stoichiometric denotes a rich mixture.

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