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1989 Ford Mustang - Project Real Street Part 3: Rearend - Baby Got Back

The Project Real Street 1989 Ford Mustang gets some spunk under the trunk courtesy of Mark Williams Enterprises
By Mark Houlahan
Photography by Courtesy of Mark Williams Enterprises
1989 Ford Mustang Real Street Rearend Complete Rearend
Our Mark Williams-prepared... 
   
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1989 Ford Mustang Real Street Rearend Complete Rearend
Our Mark Williams-prepared 8.8 features an Eaton Posi augmented by Richmond 3.73 gears, MasterLine 31-spline axles, 9-inch bearing ends, a billet pinion yoke, and a TA Performance girdle to cover up everything. Baer 12-inch brakes were shipped to Mark Williams and installed at the time of the buildup as well.
1989 Ford Mustang Real Street Rearend Rearend Housing
When the rearend housing arrived... 
   
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1989 Ford Mustang Real Street Rearend Rearend Housing
When the rearend housing arrived from Mustang Parts Specialties, the fluid was drained and the rearend was locked into one of Mark Williams' workstands to begin the transformation into the stout assembly proud to wear the MW logo.
1989 Ford Mustang Real Street Rearend Track Width Measuring
In order to properly re-create... 
   
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1989 Ford Mustang Real Street Rearend Track Width Measuring
In order to properly re-create the original track width and to machine the MasterLine axles to the proper length, several measurements are taken by the technicians at Mark Williams.
1989 Ford Mustang Real Street Rearend Measuring
The axle-flange-to-pinion-center... 
   
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1989 Ford Mustang Real Street Rearend Measuring
The axle-flange-to-pinion-center is measured for the left and right axle tubes, and the axle-flange-to-housing-end (also called the brake standout) is also measured and recorded.
1989 Ford Mustang Real Street Rearend C Clip Removal
The complete housing will... 
   
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1989 Ford Mustang Real Street Rearend C Clip Removal
The complete housing will be stripped and bead blasted before continuing. First, the stock C-clip axles must be removed. With the cover off and the differential cross-shaft removed, the axles can be pushed in to access the C-clips.
1989 Ford Mustang Real Street Rearend Axle Removal
Once the C-clip has been removed... 
   
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1989 Ford Mustang Real Street Rearend Axle Removal
Once the C-clip has been removed (notice the machined groove in the axle tip where the C-clip was in photo 3), the axle can be removed from the housing. This step is repeated for the other axle, and then the brakes and differential are removed from the housing.
1989 Ford Mustang Real Street Rearend Measurement
Using the measurements taken... 
   
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1989 Ford Mustang Real Street Rearend Measurement
Using the measurements taken earlier, the bare housing is set up for removal of the housing ends. Knowing how long the 9-inch replacement ends are determines how much to remove to maintain the stock track width.

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Related Photos

1989 Ford Mustang Real Street Rearend Axlehousing Cutting 1989 Ford Mustang Real Street Rearend Line Up Bar
1989 Ford Mustang Real Street Rearend Housing Comparison 1989 Ford Mustang Real Street Rearend 9 Inch Housing
1989 Ford Mustang Real Street Rearend Axlehousing Line Up Bar 1989 Ford Mustang Real Street Rearend 9 Inch Housing Welded

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