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Maximum Motorsports' Rear Suspension

Beginning an Open-Track Project with Maximum Motorsports' Rear Suspension
February, 2009
Photography by Tom Wilson
138 0202 Max 1 Z
138 0202 Max 2 Z
Maximum's subframe connectors... 
   
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138 0202 Max 2 Z
Maximum's subframe connectors use a small crossmember under the car that bolts to the floorpan using the front seat's rear mounting bolts. Therefore, installation starts by removing these bolts.
138 0202 Max 3 Z
Variation and deviation describe... 
   
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138 0202 Max 3 Z
Variation and deviation describe Mustang chassis the way they roll out of the assembly plant, so it is impossible to build complex subframe connectors that fit precisely. Therefore, the subframe connectors are supplied in several pieces, which are mocked up under the car, marked for precise fit, and then welded together. Other marks also show where paint and undercoating must be removed for welding. In addition, some grinding is necessary on the subframe connectors to remove the powder coating for the same reason.
138 0202 Max 4 Z
A small-diameter, air-powered... 
   
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138 0202 Max 4 Z
A small-diameter, air-powered sanding disc or other form of whiz wheel makes fairly short work of getting down to bare metal where welding is required.
138 0202 Max 5 Z
For maximum ground clearance,... 
   
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138 0202 Max 5 Z
For maximum ground clearance, the subframe connectors should be jacked up against the floorpan when welding. Maximum supplies the main subframe connector beam with a bend already in it to help it contour against the floorpan, but jacking it tightly against the floor helps that much more.
138 0202 Max 6 Z
Ah, yes--welding jacket, protective... 
   
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138 0202 Max 6 Z
Ah, yes--welding jacket, protective hat, thick gloves, and earplugs are all part of the under-car blacksmith game. What's being beaten into submission here is the short, flat plate tacked to the bend in the main beam. This flat plate is tacked on, beaten into a bend to match the beam, and then welded completely in place. It does a huge job in strengthening the bend in the beam.

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